MANUFACTURING PROCESS
N. 1 HYDRAULIC PRESS 1000 TON
N. 1 HYDRAULIC PRESS 2000 TON
RING ROLLING
N.1 VERTICAL RING ROLLER MAX OD 2000×500
N.1 HORIZONTAL RING ROLLER MAX OD 2200×500
HEAT TREATMENT
N. 2 FURNACES API 6HT CERTIFIED
N. 1 WORKING ZONE 2000x1000x5000 LOADING AND UNLOADING SEMI-AUTOMATIC
N.1 WORKING ZONE 3000x3000x6000 LOADING AND UNLOADING FULLY ROBOTIC
ROBOTIC CLADDING TIG/MIG/MAG
4 POSITIONER FULLY INTEGRATED WITH ROBOTS MAX OD 2000mm
CNC + 3D MACHINING
To all standard and customer drawings
New Colico Plant
Horizontal turning CNC OD 1200 x 12000 mm
Vertical turning CNC OD 3000×2000 mm
Deep hole drilling ID 400×12000 mm
Milling CNC + 3D 3000x3000x2500 mm
All smaller sizes are manufactured in our plants of Domaso and Gera Lario
TESTING & NDT + R&D
FULL METALLURGICAL SERVICES
TD Forge’s Quality System Structure is based on ISO 9001 Company Quality Manual. Inspections during manufacturing activities are performed by qualified personnel in accordance with Quality Plans attached to 100% drawings under manufacturing. Our personnel also offer full metallurgic services: corrosion test, macrographic test, metallographic test, tensile testing, hardness testing, positive material identification (P.M.I.), liquid penetrant test (P.T.), ultrasonic test (U.T.) and magnetic particle inspection (M.T.).
Dimensional control of forgings fully machined to drawing are CMM ispected.
In addition to the required identification marking, 100% of our products are identified by a batch traceability number (BTN) which serves to identify the raw material pedigree or mill test report.
TD FORGE ITALIA QUALITY CONTROL IS TOTALLY SELF-SUFFICIENT.